Storebælt railway tunnels

Design and construction of the Storebælt rail tunnels were part of a project to create road and rail links to Storebælt. These tunnels are located between the islands of Funen and Zealand and were built as part of the development of a fixed link between Copenhagen and the Continent. The Great Belt Fixed Link (a road and rail connection between Denmark’s two largest islands, Zealand and Funen) is the country’s leading transport corridor. In total, the project includes 18 kilometres of engineering structures. We were mandated to build 2 of these tunnels (under the sea), which are 7.4 kilometres long and have an interior diameter of 7.70 metres.

BACKGROUND

Is Copenhagen on the European continent? It is now thanks to the construction of a tunnel below the Great Belt Strait. The island of Zealand, on which the Danish capital is located, is, as a result of this “little Chunnel,” connected to the island of Funen, which is itself linked to the Jutland peninsula. This continuous link with the rest of the European continent is made possible by the crossing in the Great Belt – or Storebælt, in Danish – which is the main maritime access to the Baltic and therefore a busy sea transport channel. The fixed link project consisted in establishing a road and rail connection between the 2 islands using the little island of Sprogø, located in the middle of the strait, as the focal point. Most of the maritime traffic uses the channel east of Sprogø.

TECHNICAL OVERVIEW

Geotechnical conditions forced us to use tunnelling methods designed to support the working face in areas where the ground was unstable or prone to water seepage. We needed to think about the resistance of tunnels to hydrostatic pressure due to seepage, that is, calculate hydrostatic pressure for the maximum depth reached by the tunnels under the sea. The TBMs we chose were earth pressure balance machines with 2 extraction screws and 2 erectors to place the precast segments of the lining. For scheduling reasons, the 2 tunnels were built in either direction by separate TBMs, that is, a total of 4 TBMs were used to bore the tunnels from both ends. The lining consists of precast concrete segments that are 40 centimetres thick and form rings that are 165 centimetres wide. The segments were manufactured in a plant built on site. Numerous technical difficulties cropped up throughout the project, due notably to the presence of moraines in the ground from the last ice age (dating back 600,000 to 10,000 years ago). The ground, containing pockets of sand and granite blocks, was heterogeneous, instable, and fragile – and, therefore, unpredictable. An overconsolidated mass due to the weight of the ice sheet.
Drastic environmental measures were implemented throughout the project. Accordingly, wastewater (for example, from the concrete-production plant and excavation operations) was treated prior to release into the public water network. Stormwater was also treated prior to discharge into the canal. Since the worksite was located in a low-lying area, wastewater was pumped from the decantation tanks and treated in compliance with very stringent requirements.

Storebælt is the first link in the chain that connect Denmark and Sweden. It provides a key road and rail connection between Scandinavia and the rest of Europe.

IMPACT

This toll route, which opened for traffic on June 14, 1998, has considerably reduced travel time from east to west in Denmark. The crossing from the island of Zealand to the island of Funen takes 15 minutes by car as compared with 90 minutes, previously, by ferry. Now, Copenhagen is only an hour and a quarter from Odense, the largest city on Funen.
Construction of the Great Belt and the Øresund have made travel to Sweden from the rest of Europe much easier. Thanks to these 2 structures, there is no longer any need to make a wide detour through Finland. On average, 30,000 motorists used this fixed link every day.

Project participants

Client
A/S Storebæltsforbindelsen

Project management
Cowi A/S & Mott Mac Donald Group JV

Key figures

Implementation dates
November 1988 to August 1996

Underground excavation
900,000 m3

Earthworks
7 million m3

Concrete
80,000 m3

Testimonial

“The Storebælt project was probably one of the most difficult we’ve ever undertaken because it reached the very limits of what was possible. It was an extraordinary project that forced us to be imaginative and innovative – and to constantly experiment.”

JEAN-PAUL RIVIER, WORKS SUPERVISOR

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